Corner Bonding Design

Corner bonding in aluminium window manufacturing refers to the process of joining the corners of the aluminium profiles together using adhesive bonding techniques rather than traditional mechanical fasteners like screws or rivets.

Comparing with traditional corner joint technique, CIVRO’s new method of corner bonding process typically involves cleaning and preparing the aluminium surfaces, inserting tailored CIVRO one piece die-casting preservative-treated aluminium corner brackets, applying several kinds of specialised adhesive, and then securely clamping the corners together until the adhesive cures.

Why Is Our Corner Bonding So Strong?

Compared to the cost-effective cutting corner bracket, the die-casting corner brackets we use far surpasses it in terms of strength, durability, mechanical performance, and corrosion resistance.

Different corner bonding techniques can significantly impact the effectiveness of corner joints. The active corner bracket joint method, which relies on screws and spring clips to connect corner brackets and profiles, often results in insufficient firmness and inadequate tightness at the corners, compromising the reliability of door and window frames. In contrast, CIVRO employs a technique that injects specialised corner adhesive to securely bond corner brackets and profiles. Additionally, the corner rounding machine reinforces adhesion at the corners, ensuring optimal stability, strength, and sealing properties. The laboratory data indicates that the corner strength achieved through CIVRO's corner bonding technique is exceptionally high, with average values of: door leaf corner strength: 18,887 N (using the XD55 model as an example) and window frame corner strength: 8,323 N.

Main Elements

1、Cross-sectional profile edge
2、High tensile preservative-treated one piece die-casting aluminium corner bracket
3、Preservative-treated alignment corner bracket
4、Adhesive injection borehole
5、Flow guide channel on corner bracket

Main Accessories

Gap-filling single-component PUR sealant for cross-sectional profile edge

Corner adhesive for bonding frame corner tightly and firmly

Weather resistant sealant

Machines

German PRESSTA high-precision fluid pressure type corner rounding machine

A high-quality corner bonding design in doors and windows enhances structural integrity by creating robust, seamless joints that improve overall durability. It ensures superior resistance to environmental factors such as wind, water, and temperature fluctuations, thereby extending the lifespan of the product. Additionally, the precision of the corner bonding reduces the likelihood of air and water leaks, contributing to better energy efficiency and comfort within the building. This advanced design approach not only elevates performance but also provides a cleaner, more polished aesthetic.